Performance Bikes Magazine


K W I C K   K A T

A dog that's had its day, or the Kat that got the cream?

Katana

December 2000

At the ripe age of 34, David C had many reasons for turning out this supreme example of a Katana special.  With the onset of maturity, he found more time on his hands, cash in the bank and a gaff in which he could make good his dream.
     Having an understanding better half helped, too.  For it was her who understood that a man raised on a diet of 250/350LC Yamahas needs a project to keep him sane.  Or should that be insane?
     Five years on, with the bike finished (are specials ever finished?) it was time for David to show the world his labour of love.  It started with a note...
     "A few years ago I was a young and impressionable lad - oh, alright I've been reading PB since it was called Motorcycle Mechanics.  I was still young and impressionable when PB decided to run Reader's Special on the back page.  This was the highlight (sad) of my month and a great ambition (even sadder) of mine.  Make a young - now not so young - lad's dream come true and re-instate the back page special."
     "Time's moved on," was our reply, "but we'll put it in.  We aim to plese."
     David's Katana is endowed with large portion of power.  It kicks hard from the moment the Mikuni RS36mm flatslides start to deliver.  Then, at 6000rpm, this drive turns into a mix of forward propulsion and front wheel loft.  While this entertainment comes easy from Blades and R1s, to have a bike of 1982 vintage do it - heavy frame and motor, with a wheelbase to match any dragbike - is an eye opener the first time.  So you have to do it again.  And again...
     With the wheel on the deck, second gear neatly slotted, such is the rate at which it gets to an indicated 140mph, the Kat' is capable of worrying all users of the Queen's highway.  Illegal speeds and the noisy end of the stainless Eagle pipe fail to mask what's going on in the motor.  Vibrations are expected and given.  They're not of the irritating sort where the old chap goes numb.  No, they are mechanical and add to the Kat's charm.  Yes, charm.  To many people, Suzuki's big Katanas were the best looking bikes of the Eighties.  And they nearly all ended up making big horsepower.

     Suzuki's air/oil-cooled monster engines respond to riffler files, cams with six-inch lobes and 1134cc big-bore kits.  Not forgetting bigger inlet and exhaust valves, heavier springs to suit and... it goes on.  But that was only part of the work involved.  Perfection, in David's eyes, meant his lump had to look and work like new.  Part of the reconditioning programme was a new oil pump, generator re-wind, vapour-blasted cylinder block and crank cases, straight-cut primary gears, external oil line conversion and tons more new stuff: no point in doing half a job, is there?
     Next step was to sort the running gear by a simple process of updating the shebang.  But getting Suzuki GSX-R1100L forks, made-to-suit dogleg billet yokes and a NC30 single-sided swingarm with wheel to fit wasn't that simple.  Nor was altering the headstock for a sharper rake figure (26º).  Enter a company called Martek with the ability to do all the work needed.
     The conversion looks the part and, in time, it'll work just as well.  At the moment the NC30 shock (since replaced, DC) is out of its league and a bad mismatch for the forks.  The roads that Dave attacks are apparently rougher than rough so the underdamped, softly-sprung shock is appreciated by his kidneys.  Up on out faster Fan roads the bike would hit one bump and tie itself in knots.  The problem's worse under load.  As the rear squatted, the bike would run wide and weave all over the place.
     Did Dave take the hump on hearing this bad news from me?  Not a bit.  The grin that appeared seemed to suggest that he was chuffed to bits that there was more work to be done.  Which confirms my belief that the better the special, the more warped the owner...

TF

 

DAVID'S KATANA

Name:
Age:
Job:
Best Quote:

David C
34
Web Designer
"It came with 750 cams coz some bastard had nicked the Thou's"

ENGINE MODIFICATIONS

Who  and what:

Flowed and skimmed head, Kent cams with Orient Express sprockets, bronze valve guides and springs, Manley oversize stainless valves, Goodridge external oil line conversion, Wiseco barrel liners with 1134cc pistons, heavy duty studs, welded/balanced crank, straight-cut primary gears, MRE lock-up clutch with billet back plate and case extender, GSX750 clutch springs, Mikuni RS36mm flatslide carbs, Pingel fast flow fuel tap, Dyna-S ignition, coils and rev limiter, Eagle pipe (one-off MHP intermediate pipe), K&N filters, ten-row oil cooler.

CHASSIS

Brakes:

Pro-lite disks with Nissin calipers

Forks:

GSX-R1100L forks with billet yokes

Rear:

NC30 swingarm and shock

Other stuff:

Raked headstock, shortened subframe, 1100FEF footrest hangers and pegs, lots of bits moved, removed and replaced.  CBR600 front wheel, one-off clipons - and a shit load more stuff replaced/revised that you have to look at the bike six times before you notice a quarter of it.  Bloody beautiful thing, mate.

yokes
Billet ally yokes, machined, polished and
polished some more.  What more do you need?

Rear end
It took a lot of work to get that NC30 swingarm and
wheel in.  The shock needs to be beefed up too.

Orient Express
All that extra power doesn't necessarily mean
murder on the Orient Express parts...

Oil Cooler
Tastefully positioned indicators; unseen
by the human eye, but seen by traffic.

Words: Frankety Franklin   Pictures: Lindsey Church
©Copyright 2000, EMAP Plc.

E-mail Performance Bikes at Perf.Bikes@ecm.emap.com

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